|
Author(s) |
Sonber, J. K.; Murthy, T. S. R. C.; Subramanian, C.; Kumar, S.; Fotedar, R. K.; Suri, A. K. |
Source |
International Journal of Refractory Metals & Hard Materials, 2011. Vol. 29 (1): pp. 21-30 |
ABSTRACT
|
This paper presents the results of experimental investigations carried out on the synthesis of pure ZrB2 by boron carbide reduction of ZrO2 and densification with the addition of HfB2 and TiSi2. Process parameters and charge composition were optimized to obtain pure ZrB2 powder. Monolithic ZrB2 was hot pressed to full density and characterized. Effects of HfB2 and iSi2 addition on densification and properties of ZrB2 composites were studied. Four compositions namely monolithic ZrB2, ZrB2+10% TiSi2, ZrB2+10% TiSi2+10% HfB2 and ZrB2+10% TiSi2+20% HfB2 were prepared by hot pressing. Near heoretical density (99.8%)was obtained in the case ofmonolithic ZrB2 by hot pressing at 1850 °C and 35 MPa. Addition of 10 wt.% TiSi2 resulted in an equally high density of 98.9% at a lower temperature (1650 °C) and pressure (20 MPa). Similar densities were obtained for ZrB2+HfB2 mixtures also with TiSi2 under similar conditions. The hardness of monolithic rB2wasmeasured as 23.95GPa which decreased to 19.45 GPa on addition of 10% TiSi2. With the addition of 10% HfB2 to this composition, the hardness increased to 23.08 GPa, close to that ofmonolithic ZrB2. Increase of HfB2 content to 20% did not change the hardness value. Fracture toughness ofmonolithic samplewasmeasured as 3.31 MPa m1/2,which increased to 6.36 MPa m1/2 on addition of 10% TiSi2.With 10% HfB2 addition the value of KIC wasmeasured as 6.44MPa m1/2, which further improved to 6.59 MPa m1/2 with higher addition of HfB2 (20%). Fracture surface of the dense bodies was examined by scanning electron microscope. Intergranular fracture was found to be a predominant mode in all the samples. Crack propagation in composites has shown considerable deflection indicating high fracture toughness. An oxidation study of ZrB2 composites was carried out at 900 °C in air for 64 h. Specificweight gain vs time plot was obtained and the oxidized surface was examined by XRD and SEM. ZrB2 composites have shown a much better resistance to oxidation as compared to monolithic ZrB2. A protective glassy layer was seen on the oxidized surfaces of the composites. |
|
|
|